from base_optimizer.optimizer_common import * def head_task_model(component_data, pcb_data, hinter=True): mdl = Model('pick_route') mdl.setParam('Seed', 0) mdl.setParam('OutputFlag', hinter) # set whether output the debug information mdl.setParam('TimeLimit', 600) H = max_head_index I = len(component_data) S = len(component_data) K = len(pcb_data) nozzle_type, component_type = [], [] for _, data in component_data.iterrows(): if not data.nz in nozzle_type: nozzle_type.append(data.nz) component_type.append(data.part) average_pos = 0 for _, data in pcb_data.iterrows(): average_pos += data.x slot_start = int(round(average_pos / len(pcb_data) + stopper_pos[0] - slotf1_pos[0]) / slot_interval) + 1 r = 1 J = len(nozzle_type) M = 10000 CompOfNozzle = [[0 for _ in range(J)] for _ in range(I)] # Compatibility component_point = [0 for _ in range(I)] for _, data in pcb_data.iterrows(): idx = component_data[component_data.part == data.part].index.tolist()[0] nozzle = component_data.iloc[idx].nz CompOfNozzle[idx][nozzle_type.index(nozzle)] = 1 component_point[idx] += 1 # objective related g = mdl.addVars(list_range(K), vtype=GRB.BINARY) d = mdl.addVars(list_range(K - 1), list_range(H), vtype=GRB.CONTINUOUS) u = mdl.addVars(list_range(K), vtype=GRB.INTEGER) d_plus = mdl.addVars(list_range(J), list_range(H), list_range(K - 1), vtype=GRB.CONTINUOUS) d_minus = mdl.addVars(list_range(J), list_range(H), list_range(K - 1), vtype=GRB.CONTINUOUS) e = mdl.addVars(list_range(-(H - 1) * r, S), list_range(K), vtype=GRB.BINARY) f = mdl.addVars(list_range(S), list_range(I), vtype=GRB.BINARY, name='') x = mdl.addVars(list_range(I), list_range(S), list_range(K), list_range(H), vtype=GRB.BINARY) n = mdl.addVars(list_range(H), vtype=GRB.CONTINUOUS) mdl.addConstrs(g[k] <= g[k + 1] for k in range(K - 1)) mdl.addConstrs( quicksum(x[i, s, k, h] for i in range(I) for s in range(S)) <= g[k] for k in range(K) for h in range(H)) # nozzle no more than 1 for head h and cycle k mdl.addConstrs( quicksum(CompOfNozzle[i][j] * x[i, s, k, h] for i in range(I) for s in range(S) for j in range(J)) <= 1 for k in range(K) for h in range(H)) # nozzle available number constraint mdl.addConstrs( quicksum(CompOfNozzle[i][j] * x[i, s, k, h] for i in range(I) for s in range(S) for h in range(H)) <= H for k in range(K) for j in range(J)) # work completion mdl.addConstrs( quicksum(x[i, s, k, h] for s in range(S) for k in range(K) for h in range(H)) == component_point[i] for i in range(I)) # nozzle change mdl.addConstrs(quicksum(CompOfNozzle[i][j] * x[i, s, k, h] for i in range(I) for s in range(S)) - quicksum( CompOfNozzle[i][j] * x[i, s, k + 1, h] for i in range(I) for s in range(S)) == d_plus[j, h, k] - d_minus[ j, h, k] for k in range(K - 1) for j in range(J) for h in range(H)) mdl.addConstrs( 2 * d[k, h] == quicksum(d_plus[j, h, k] for j in range(J)) + quicksum(d_minus[j, h, k] for j in range(J)) for k in range(K - 1) for h in range(H)) mdl.addConstrs(n[h] == quicksum(d[k, h] for k in range(K - 1)) - 0.5 for h in range(H)) # simultaneous pick for s in range(-(H - 1) * r, S): rng = list(range(max(0, -math.floor(s / r)), min(H, math.ceil((S - s) / r)))) for k in range(K): mdl.addConstr(quicksum(x[i, s + h * r, k, h] for h in rng for i in range(I)) <= M * e[s, k], name='') mdl.addConstr(quicksum(x[i, s + h * r, k, h] for h in rng for i in range(I)) >= e[s, k], name='') # pickup movement mdl.addConstrs( u[k] >= s1 * e[s1, k] - s2 * e[s2, k] for s1 in range(-(H - 1) * r, S) for s2 in range(-(H - 1) * r, S) for k in range(K)) # feeder related mdl.addConstrs(quicksum(f[s, i] for s in range(S)) <= 1 for i in range(I)) mdl.addConstrs(quicksum(f[s, i] for i in range(I)) <= 1 for s in range(S)) mdl.addConstrs( quicksum(x[i, s, k, h] for h in range(H) for k in range(K)) >= f[s, i] for i in range(I) for s in range(S)) mdl.addConstrs( quicksum(x[i, s, k, h] for h in range(H) for k in range(K)) <= M * f[s, i] for i in range(I) for s in range(S)) # objective t_c, t_n, t_p, t_m = 2, 6, 1, 0.1 mdl.setObjective(t_c * quicksum(g[k] for k in range(K)) + t_n * quicksum( d[k, h] for h in range(H) for k in range(K - 1)) + t_p * quicksum( e[s, k] for s in range(-(H - 1) * r, S) for k in range(K)) + t_m * quicksum(u[k] for k in range(K)), GRB.MINIMIZE) mdl.optimize() component_result, cycle_result, feeder_slot_result = [], [], [] for k in range(K): if abs(g[k].x) < 1e-6: continue component_result.append([-1 for _ in range(H)]) feeder_slot_result.append([-1 for _ in range(H)]) cycle_result.append(1) for h in range(H): for i in range(I): for s in range(S): if abs(x[i, s, k, h].x) > 1e-6: component_result[-1][h] = i feeder_slot_result[-1][h] = slot_start + s * interval_ratio - 1 if hinter: print(component_result) print(feeder_slot_result) return component_result, cycle_result, feeder_slot_result def place_route_model(component_data, pcb_data, component_result, feeder_slot_result, figure=False, hinter=True): mdl = Model('place_route') mdl.setParam('Seed', 0) mdl.setParam('OutputFlag', hinter) # set whether output the debug information # mdl.setParam('TimeLimit', 20) component_type = [] for _, data in component_data.iterrows(): component_type.append(data.part) pos = [] for _, data in pcb_data.iterrows(): pos.append([data.x + stopper_pos[0], data.y + stopper_pos[1]]) I, P, H = len(component_data), len(pcb_data), max_head_index A = [] for h1 in range(H): for h2 in range(H): if h1 == h2: continue A.append([h1, h2]) K = len(component_result) CompOfPoint = [[0 for _ in range(P)] for _ in range(I)] for row, data in pcb_data.iterrows(): idx = component_type.index(data.part) CompOfPoint[idx][row] = 1 d_FW, d_PL, d_BW = np.zeros([P, K, H]), np.zeros([P, P, len(A)]), np.zeros([P, K, H]) for k in range(K): min_slot, max_slot = float('inf'), float('-inf') for h in range(H): if feeder_slot_result[k][h] == -1: continue min_slot = min(min_slot, feeder_slot_result[k][h] - h * interval_ratio) max_slot = max(max_slot, feeder_slot_result[k][h] - h * interval_ratio) for p in range(P): for h in range(H): d_FW[p, k, h] = max( abs(slotf1_pos[0] + (max_slot - 1) * slot_interval - pos[p][0] + h * head_interval), abs(slotf1_pos[1] - pos[p][1])) d_BW[p, k, h] = max( abs(slotf1_pos[0] + (min_slot - 1) * slot_interval - pos[p][0] + h * head_interval), abs(slotf1_pos[1] - pos[p][1])) for p in range(P): for q in range(P): for idx, arc in enumerate(A): h1, h2 = arc d_PL[p, q, idx] = max(abs(pos[p][0] - pos[q][0] - (h1 - h2) * head_interval), abs(pos[p][1] - pos[q][1])) w = mdl.addVars(list_range(P), list_range(P), list_range(K), list_range(len(A)), vtype=GRB.BINARY) y = mdl.addVars(list_range(P), list_range(K), list_range(H), vtype=GRB.BINARY) z = mdl.addVars(list_range(P), list_range(K), list_range(H), vtype=GRB.BINARY) def A_from(h): res = [] for idx, arc in enumerate(A): if arc[0] == h: res.append(idx) return res def A_to(h): res = [] for idx, arc in enumerate(A): if arc[1] == h: res.append(idx) return res def A_contain(h): res = [] for idx, arc in enumerate(A): if h in arc: res.append(idx) return res # constraints on component assignment type, assigned points cannot conflict with the corresponding component type for k in range(K): for h in range(H): if component_result[k][h] == -1: # no components on the head mdl.addConstr(quicksum(w[p, q, k, a] for a in A_contain(h) for q in range(P) for p in range(P)) == 0) else: # there are components on the head mdl.addConstrs((quicksum(w[p, q, k, a] for a in A_from(h) for q in range(P)) + quicksum( w[q, p, k, a] for a in A_to(h) for q in range(P))) / 2 <= CompOfPoint[component_result[k][h]][p] for p in range(P)) # each head corresponds to a maximum of one point in each cycle mdl.addConstrs( quicksum(w[p, q, k, a] for p in range(P) for q in range(P) for a in A_contain(h)) <= 2 for k in range(K) for h in range(H)) mdl.addConstrs( quicksum((y[p, k, h] + z[p, k, h]) for p in range(P)) <= 1 for k in range(K) for h in range(H)) # task continuity (for the same point the entering head and the leaving head should be same) mdl.addConstrs(quicksum(w[p, q, k, a] for p in range(P) for a in A_to(h)) + y[q, k, h] == quicksum( w[q, p, k, a] for p in range(P) for a in A_from(h)) + z[q, k, h] for k in range(K) for h in range(H) for q in range(P)) mdl.addConstrs( y[p, k, h] <= quicksum(w[p, q, k, a] for q in range(P) for a in A_from(h)) for h in range(H) for p in range(P) for k in range(K)) mdl.addConstrs( z[p, k, h] <= quicksum(w[q, p, k, a] for q in range(P) for a in A_to(h)) for h in range(H) for p in range(P) for k in range(K)) # one arrival point per cycle mdl.addConstrs(quicksum(y[p, k, h] for p in range(P) for h in range(H)) == 1 for k in range(K)) # one departure point per cycle mdl.addConstrs(quicksum(z[p, k, h] for p in range(P) for h in range(H)) == 1 for k in range(K)) # one enter edge per point mdl.addConstrs(quicksum(y[q, k, h] for h in range(H) for k in range(K)) + quicksum( w[p, q, k, a] for p in range(P) for a in range(len(A)) for k in range(K)) == 1 for q in range(P)) # one leaving edge per point mdl.addConstrs(quicksum(z[q, k, h] for h in range(H) for k in range(K)) + quicksum( w[q, p, k, a] for p in range(P) for a in range(len(A)) for k in range(K)) == 1 for q in range(P)) # subtour eliminate constraint n = mdl.addVars(list_range(P), vtype=GRB.CONTINUOUS) m = mdl.addVars(list_range(P), vtype=GRB.CONTINUOUS) v = mdl.addVars(list_range(P), list_range(P), vtype=GRB.CONTINUOUS) mdl.addConstrs( m[p] + quicksum(v[p, q] for q in range(P)) - n[p] - quicksum(v[q, p] for q in range(P)) == 1 for p in range(P)) mdl.addConstrs( v[p, q] <= (P - K + 1) * quicksum(w[p, q, k, a] for a in range(len(A)) for k in range(K)) for p in range(P) for q in range(P)) mdl.addConstrs(n[p] <= (P - K + 1) * quicksum(y[p, k, h] for h in range(H) for k in range(K)) for p in range(P)) mdl.addConstrs(m[p] <= (P - K + 1) * quicksum(z[p, k, h] for h in range(H) for k in range(K)) for p in range(P)) # objective mdl.setObjective( quicksum(d_FW[p, k, h] * y[p, k, h] for p in range(P) for k in range(K) for h in range(H)) + quicksum( d_PL[p, q, a] * w[p, q, k, a] for k in range(K) for p in range(P) for q in range(P) for a in range(len(A))) + quicksum(d_BW[p, k, h] * z[p, k, h] for p in range(P) for k in range(K) for h in range(H)), GRB.MINIMIZE) mdl.optimize() if figure: for k in range(K): plt.scatter([p[0] for p in pos[0:8]], [p[1] for p in pos[0:8]], color='red') plt.scatter([p[0] for p in pos[8:]], [p[1] for p in pos[8:]], color='blue') for p in range(P): for q in range(P): for idx, arc in enumerate(A): if abs(w[p, q, k, idx].x) > 1e-6: h1, h2 = arc plt.plot([pos[p][0] - h1 * head_interval, pos[q][0] - h2 * head_interval], [pos[p][1], pos[q][1]], linestyle='-.', color='black', linewidth=1) plt.text(pos[p][0] - h1 * head_interval, pos[p][1], 'H%d' % (h1 + 1), ha='center', va='bottom', size=10) for h in range(H): if abs(y[p, k, h].x) > 1e-6: plt.plot([pos[p][0] - h * head_interval, 500], [pos[p][1], 100], linestyle='-.', color='black', linewidth=1) plt.text(pos[p][0] - h * head_interval, pos[p][1], 'H%d' % (h + 1), ha='center', va='bottom', size=10) for h in range(H): if abs(z[p, k, h].x) > 1e-6: plt.plot([pos[p][0] - h * head_interval, 900], [pos[p][1], 100], linestyle='-.', color='black', linewidth=1) plt.text(pos[p][0] - h * head_interval, pos[p][1], 'H%d' % (h + 1), ha='center', va='bottom', size=10) plt.show() # convert model result into standard form placement_result, head_sequence = [[-1 for _ in range(H)] for _ in range(K)], [[] for _ in range(K)] for k in range(K): arc_list = [] for p in range(P): for q in range(P): for idx, arc in enumerate(A): if abs(w[p, q, k, idx].x) > 1e-6: plt.plot([pos[p][0], pos[q][0]], [pos[p][1], pos[q][1]], linestyle='-.', color='black', linewidth=1) placement_result[k][arc[0]], placement_result[k][arc[1]] = p, q arc_list.append(arc) head, idx = -1, 0 for p in range(P): for h in range(H): if abs(y[p, k, h].x) > 1e-6: head = h while idx < len(arc_list): for i, arc in enumerate(arc_list): if arc[0] == head: head_sequence[k].append(head) head = arc[1] idx += 1 break head_sequence[k].append(head) return placement_result, head_sequence @timer_wrapper def optimizer_mathmodel(component_data, pcb_data, hinter=True): component_result, cycle_result, feeder_slot_result = head_task_model(component_data, pcb_data, hinter) # placement_result, head_sequence = place_route_model(component_data, pcb_data, component_result, feeder_slot_result) placement_result, head_sequence = greedy_placement_route_generation(component_data, pcb_data, component_result, cycle_result) return component_result, cycle_result, feeder_slot_result, placement_result, head_sequence